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Total Defects (8 mo)
14,466
Peak Month
Apr
2,193 defects
Lines Shown
21
Avg / Month
1,808
Each line traces its defect total across the 8-month period. Spikes reveal recurring or seasonal quality issues.
Aggregate view to spot plant-wide spikes.
Pick any two months to compare performance shifts across all lines and defect types.
Inspected
Jan
137,158
Aug
143,497
Defects
Jan
1,219
Aug
1,321
Avg PPM
Jan
7,349
Aug
6,661
Yield %
Jan
99.11%
Aug
99.08%
| Production Line | Jan Defects | Aug Defects | Δ Defects | Jan PPM | Aug PPM | Δ PPM |
|---|---|---|---|---|---|---|
| Foam (Line 1) | 384 | 530 | +146 | 15,301 | 12,737 | -2,564 |
| GM Assembly | 44 | 14 | -30 | 5,477 | 1,638 | -3,839 |
| Nissan Assembly | 78 | 57 | -21 | 4,243 | 7,492 | +3,249 |
| Foam (Line 2) | 66 | 53 | -13 | 8,166 | 5,711 | -2,455 |
| Trim (Line 1) | 401 | 413 | +12 | 14,906 | 15,355 | +449 |
| Kasrawy Assembly | 0 | 7 | +7 | 0 | 2,058 | +2,058 |
| Abo Elftoh (Tiggo7) | 5 | 0 | -5 | 2,398 | 0 | -2,398 |
| Geyushi (Mini Bus - Stecable) | 0 | 4 | +4 | 0 | 10,695 | +10,695 |
| GEELY Assembly | 7 | 9 | +2 | 3,646 | 4,286 | +640 |
| Trim Cover (Line 2) | 79 | 77 | -2 | 6,489 | 6,281 | -208 |
| Chassis | 155 | 156 | +1 | 5,511 | 5,515 | +4 |
| Toyota | 0 | 1 | +1 | 0 | 1,497 | +1,497 |
| Proton Assembly | 0 | 0 | 0 | 0 | 0 | 0 |
| Exceed Assembly | 0 | 0 | 0 | 0 | 0 | 0 |
| Mercedes Assembly | 0 | 0 | 0 | 0 | 0 | 0 |
| Suzuki Assembly | 0 | 0 | 0 | 0 | 0 | 0 |
| BMW | 0 | 0 | 0 | 0 | 0 | 0 |
| Cherokee | 0 | 0 | 0 | 0 | 0 | 0 |
| Citroen | 0 | 0 | 0 | 0 | 0 | 0 |
| Ghabbour (Accent-Tiggo7) | 0 | 0 | 0 | 0 | 0 | 0 |
| Dongfeng | 0 | 0 | 0 | 0 | 0 | 0 |
| Defect Type | Jan | Aug | Δ Change | % Change |
|---|---|---|---|---|
| Vacuities | 131 | 221 | +90 | +69% |
| Tafzeer | 46 | 99 | +53 | +115% |
| Shift | 62 | 95 | +33 | +53% |
| Sewing Cut | 152 | 120 | -32 | -21% |
| Material | 32 | 0 | -32 | -100% |
| Cutting | 176 | 207 | +31 | +18% |
| Stitch Effects | 6 | 35 | +29 | +483% |
| Trimming | 30 | 54 | +24 | +80% |
| Wrinkles | 63 | 87 | +24 | +38% |
| Unstitched | 19 | 0 | -19 | -100% |
| Welding | 132 | 114 | -18 | -14% |
| Grinding | 47 | 32 | -15 | -32% |
| Parts Shift | 15 | 0 | -15 | -100% |
| Scratches | 29 | 14 | -15 | -52% |
| Cleanliness | 19 | 6 | -13 | -68% |
| Assembly | 83 | 73 | -10 | -12% |
| Dimensions | 10 | 0 | -10 | -100% |
| Rust & Dirty | 10 | 2 | -8 | -80% |
| Sewing | 9 | 15 | +6 | +67% |
| Baso | 17 | 11 | -6 | -35% |
| Extra Thread | 5 | 0 | -5 | -100% |
| Straightness | 8 | 5 | -3 | -38% |
| Assembly Defects | 112 | 110 | -2 | -2% |
| Stitch Defects | 16 | 16 | 0 | 0% |
| Impregnation | 5 | 5 | 0 | 0% |